Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal
Special Tool(s) /
General Equipment
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205-1018 Installation Tube |
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205-1067 Installer, Output Shaft AWD |
Removal
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the transfer case.
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Remove the transfer case output shaft seal cover.
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Remove and discard the transfer case output shaft seal.
Installation
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NOTE:
Apply petroleum jelly to the outer circumference of the oil seal.
Use Special Service Tool: 205-1067
Installer, Output Shaft AWD.
, 205-1018
Installation Tube.
-
Install the transfer case.
Draining
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
205-1018Installation Tube
308-943Installer, Input Seal
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
DISASSEMBLY
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation).
If equipped.
Position the connector shield aside.
Disconnect the hands-free liftgate module electrical connector...
Line Pressure Test
This test verifies the line pressure is within specification.
If available, refer to the Transmission Line Pressure Test general procedure to access the line pressure tap.REFER to: Transmission Line Pressure Test (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, General Procedures)...
Categories
The front outboard and rear safety restraints in the vehicle are combination
lap and shoulder belts.

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