Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Ford Explorer 2020-2025 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment

205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD
https://www.fleetmotorglass.co.uk/areas-we-cover/milton-keynes/

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case.
  1. Remove the transfer case output shaft seal cover.
  1. Remove and discard the transfer case output shaft seal.

Installation

  1. NOTE: Apply petroleum jelly to the outer circumference of the oil seal.

    Use Special Service Tool: 205-1067  Installer, Output Shaft AWD. , 205-1018  Installation Tube.
  1. Install the transfer case.

    General Procedures - Transfer Case Draining and Filling

    Draining With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Removal and Installation - Transfer Case Input Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Pedestrian Alert System Speaker


    Removal NOTE: Removal steps in this procedure may contain installation details. Front Pedestrian Alert System Speaker Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). Disconnect the electrical connector...

    Ford Explorer 2020-2025 Service Manual: General Procedures - Power Roof Opening Panel Initialization


    Initialization   WARNING: Keep objects and body parts clear of the glass panel when carrying out the initialization procedure. During the initialization procedure, the glass panel closes with high force and cannot detect objects in its path...

    Categories

    Fastening the Seatbelts

    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts.

    read more

     
    Copyright © 2025 www.foexplorer.com