Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Ford Explorer 2020-2022 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment

	205-1018 Installation Tube
	205-1067 Installer, Output Shaft AWD

Removal

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case.

Remove the transfer case output shaft seal cover.

Remove and discard the transfer case output shaft seal.

Installation

NOTE: Apply petroleum jelly to the outer circumference of the oil seal.
Use Special Service Tool: 205-1067 Installer, Output Shaft AWD. , 205-1018 Installation Tube.

Install the transfer case.

General Procedures - Transfer Case Draining and Filling

Draining With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Removal and Installation - Transfer Case Input Shaft Seal

Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

Other information:

Ford Explorer 2020-2022 Service Manual: Description and Operation - Body and Frame

Body The body consists of the following: Front frame rails constructed of high-strength aluminum Rear frame rails constructed of Boron ultra high-strength steel Fender reinforcement tube constructed of Dual Phase (DP) 800 high-strength steel Cast aluminum fender apron assembly Liftgate outer panel constructed of mild steel Body structure constructed of Boron, ..

Ford Explorer 2020-2022 Service Manual: Removal and Installation - Brake Caliper

Removal WARNING: Service actions on vehicles equipped with electronic brake booster and electronic parking brakes may cause unexpected brake application, which could result in injury to hands or fingers. Put the brake system into service mode prior to servicing or removing any brake components...