Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal
Special Tool(s) /
General Equipment
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205-1018 Installation Tube |
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205-1067 Installer, Output Shaft AWD |
Removal
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the transfer case.
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Remove the transfer case output shaft seal cover.
-
Remove and discard the transfer case output shaft seal.
Installation
-
NOTE:
Apply petroleum jelly to the outer circumference of the oil seal.
Use Special Service Tool: 205-1067
Installer, Output Shaft AWD.
, 205-1018
Installation Tube.
-
Install the transfer case.
Draining
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Special Tool(s) /
General Equipment
205-1018Installation Tube
308-943Installer, Input Seal
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Note: Stay in neutral mode is a temporary vehicle state that works with
the engine being in the running or OFF state. Once in this mode, sufficient battery
voltage must be maintained or your vehicle returns to park. If the feature is left
active for extended time when engine is OFF...
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Spherical Cutter
Grinder
Blind Rivet Gun
Torx Bit Socket
Air Body Saw
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 805DTM
-
Re..
Categories
The front outboard and rear safety restraints in the vehicle are combination
lap and shoulder belts.

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