Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Ford Explorer 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment

205-1018
Installation Tube
205-1067
Installer, Output Shaft AWD

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case.
  1. Remove the transfer case output shaft seal cover.
  1. Remove and discard the transfer case output shaft seal.

Installation

  1. NOTE: Apply petroleum jelly to the outer circumference of the oil seal.

    Use Special Service Tool: 205-1067  Installer, Output Shaft AWD. , 205-1018  Installation Tube.
  1. Install the transfer case.

    General Procedures - Transfer Case Draining and Filling

    Draining With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Removal and Installation - Transfer Case Input Shaft Seal

    Special Tool(s) / General Equipment 205-1018Installation Tube 308-943Installer, Input Seal Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

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    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the steering column. Refer to: Steering Column (211-04 Steering Column, Removal and Installation). NOTE: Note the position of the component before removal...

    Ford Explorer 2020-2026 Service Manual: Removal and Installation - Front Side Member


    Special Tool(s) / General Equipment 6.5 mm Drill Bit Scraper for Straight Edges Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Blind Rivet Gun Torx Bit Socket Hot Air Gun Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fus..

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