Ford Explorer: Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Ford Explorer 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Removal and Installation - Transfer Case Input Shaft Seal

Special Tool(s) / General Equipment

	205-1018 Installation Tube
	308-943 Installer, Input Seal

Removal

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

Remove the transfer case.

Remove the transfer case input shaft seal.

Installation

NOTE: Apply petroleum jelly to the outer circumference of the oil seal.
Use Special Service Tool: 205-1018 Installation Tube. , 308-943 Installer, Input Seal.

Install the transfer case.

Removal and Installation - Transfer Case Front Output Shaft Seal

Special Tool(s) / General Equipment 205-1018Installation Tube 205-1067Installer, Output Shaft AWD Removal With the vehicle in NEUTRAL, position it on a hoist...

Removal and Installation - Transfer Case Rear Seal

Special Tool(s) / General Equipment 205-072Universal Flange Holding Wrench 205-1018Installation Tube 205-1067Installer, Output Shaft AWD 205-D027 (D80L-1013-A) 2 or 3 Jaw..

Other information:

Ford Explorer 2020-2026 Service Manual: Removal and Installation - Spring

Removal NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design...

Ford Explorer 2020-2026 Service Manual: Removal and Installation - Front Driveshaft

Materials Name Specification Slip Yoke Grease5L3Z-19A506-A - Removal All vehicles Remove the transfer case. 3.0 and 3.0L EcoBoost - Hybrid Remove Catalytic Converter RH. Refer to: Catalytic Converter RH (309-00B Exhaust System - 3...