Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped.
Torque:
21 lb.ft (28 Nm)
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Remove the drain plug and drain the fluid.
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Clean the drain plug and the area around drain plug.
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Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
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Clean the fill plug and the area around fill plug. Remove the fill plug.
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Fill the transfer case fluid.
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Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Special Tool(s) /
General Equipment
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
205-153
(T80T-4000-W)
Handle
303-050
(T70P-6000)
Lifting Bracket, Engine
303-096
(T74P-6150-A)
Installer, Camshaft Front Oil SealTKIT-2009TC-F
303-103
(T74P-6375-A)
Holding Tool, FlywheelT74P-77000-ATKIT-2009TC-F
303-1252Stretchy Belt Remover/ Inst..
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Interior Trim Remover
Activation
Remove the liftgate latch access cover from the center of the liftgate trim panel.
Use the General Equipment: Interior Trim Remover
Insert a flat-bladed screwdriver through the access cover opening and depress the cinch release button...
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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