Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped.
Torque:
21 lb.ft (28 Nm)
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Remove the drain plug and drain the fluid.
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Clean the drain plug and the area around drain plug.
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Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
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Clean the fill plug and the area around fill plug. Remove the fill plug.
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Fill the transfer case fluid.
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Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Preliminary Inspection
Visually inspect the CV joints for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
Remove the sunload sensor from the instrument panel.
Disconnect the electrical connector.
Use the General Equipment: Interior Trim Remover
Installation
To install, reverse the removal procedure...
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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