Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
-
If equipped.
Torque:
21 lb.ft (28 Nm)
-
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Remove the drain plug and drain the fluid.
-
Clean the drain plug and the area around drain plug.
-
Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
-
-
Clean the fill plug and the area around fill plug. Remove the fill plug.
-
Fill the transfer case fluid.
-
Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Grinder
Hot Air Gun
Knife
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 805DTM
-
Flexible Foam R..
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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