Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped.
Torque:
21 lb.ft (28 Nm)
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Remove the drain plug and drain the fluid.
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Clean the drain plug and the area around drain plug.
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Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
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Clean the fill plug and the area around fill plug. Remove the fill plug.
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Fill the transfer case fluid.
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Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Removal
Remove the glove compartment.
Refer to: Glove Compartment (501-12 Instrument Panel and Console, Removal and Installation).
Remove the screws and the passenger tempreature door actuator.
Disconnect the electrical connector...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Valve guides tend to wear in an hourglass pattern.
The ball gauge can be inserted into the combustion chamber side of the
valve guide, if necessary.
Use a ball gauge to determine the inside diameter of
the valve guides in 2 directions at the top, middle and bottom of the
valve guide...
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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