Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped.
Torque:
21 lb.ft (28 Nm)
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Remove the drain plug and drain the fluid.
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Clean the drain plug and the area around drain plug.
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Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
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Clean the fill plug and the area around fill plug. Remove the fill plug.
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Fill the transfer case fluid.
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Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Removal
NOTE:
If a heater core leak is suspected, the heater core must be leak tested before it is removed from the vehicle.
Remove the climate control housing.
Refer to: Climate Control Housing (412-00 Climate Control System - General Information, Removal and Installation)...
WARNING:
Always refer to Material Safety Data Sheet (MSDS) when handling
chemicals and wear protective equipment as directed. Examples may
include but are not limited to respirators and chemically resistant
gloves. Failure to follow these instructions may result in serious
personal injury...
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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