Ford Explorer: Transfer Case / General Procedures - Transfer Case Draining and Filling
Draining
-
With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
-
If equipped.
Torque:
21 lb.ft (28 Nm)
-
-
Remove the drain plug and drain the fluid.
-
Clean the drain plug and the area around drain plug.
-
Install the drain plug.
Torque:
142 lb.in (16 Nm)
Filling
-
-
Clean the fill plug and the area around fill plug. Remove the fill plug.
-
Fill the transfer case fluid.
-
Install the fill plug.
Torque:
142 lb.in (16 Nm)
Check
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
Make sure that the vehicle is standing on a level surface...
Special Tool(s) /
General Equipment
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the diagnostic scan tool
prior to removing the module. This information must be downloaded into
the new module after installation...
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
Remove the exterior front door handle reinforcement.
Refer to: Exterior Front Door Handle Reinforcement (501-14 Handles, Locks, Latches and Entry Systems, Removal and Installation)...
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
read more