Ford Explorer: Generator and Regulator / Removal and Installation - Generator Pulley
Removal
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WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Follow the health and safety precautions.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the generator.
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).
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Using a small screwdriver or similar tool, insert the
tool through the rubber button on the center of the pulley cap and pry
off the cap. Discard the cap. A new cap must be installed if the clutch
is ok.
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NOTICE:
Do not insert anything into the fins of the
generator to prevent the rotor inside the generator from turning.
Inserting items into the generator could result in damage to the
generator.
NOTE:
The shaft and rotor will turn during removal.
Using a 17 mm hex tool and an impact gun, remove the
clutch pulley. A couple of short bursts with the impact gun will remove
the clutch pulley.
Installation
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Install the pulley and hand start.
-
NOTICE:
Do not insert anything into the fins of the
generator to prevent the rotor inside the generator from turning.
Inserting items into the generator could result in damage to the
generator.
NOTE:
The shaft and rotor will turn during installation.
While holding the outer diameter of the clutch pulley,
torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and
an impact gun for 3-4 seconds. This makes sure the proper torque has
been applied.
Torque:
55 lb.ft (75 Nm)
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Install a new cap onto the pulley with the rubber button facing inwards.
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Install the generator.
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may conta..
Special Tool(s) /
General Equipment
Torx Bit Socket
Removal
NOTE:
Removal steps in this procedure may contain installation details.
With the vehicle in NEUTRAL, position it on..
Other information:
Diagnostic PID Chart
PID Acronym
PID Name
Description
APP
APP sensor
APP
APP1
APP sensor 1
APP 1
AST
Time Since Start
Time (in seconds) since the vehicle was started
CLRDIST
Distance since DTC cleared
Distance driven since PCM
DTCs were cleared
ECT TC..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the brake pads.
Refer to: Brake Pads (206-03 Front Disc Brake, Removal and Installation).
Remove the bolts and the anchor plate. Discard the bolts
Torque:
129 lb...
Categories
4 Inch Display

A - Tachometer.
B - Information display.
C - Speedometer.
D - Fuel gauge.
E - Engine coolant temperature gauge.
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