Ford Explorer: Generator and Regulator / Removal and Installation - Generator Pulley

Ford Explorer 2020-2022 Service Manual / Electrical / Battery and Charging System / Generator and Regulator / Removal and Installation - Generator Pulley

Removal

  1.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Follow the health and safety precautions.
    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the generator.
    Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).
  1. Using a small screwdriver or similar tool, insert the tool through the rubber button on the center of the pulley cap and pry off the cap. Discard the cap. A new cap must be installed if the clutch is ok.
  1. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

    NOTE: The shaft and rotor will turn during removal.

    Using a 17 mm hex tool and an impact gun, remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.

Installation

  1. Install the pulley and hand start.
  1. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

    NOTE: The shaft and rotor will turn during installation.

    While holding the outer diameter of the clutch pulley, torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and an impact gun for 3-4 seconds. This makes sure the proper torque has been applied.
    Torque: 55 lb.ft (75 Nm)
  1. Install a new cap onto the pulley with the rubber button facing inwards.
  1. Install the generator.
    Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).

    Removal and Installation - Generator - 2.3L EcoBoost (201kW/273PS)

    Materials Name Specification Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A ESE-M1C171-A  Removal NOTE: Removal steps in this procedure may conta..

    Removal and Installation - Starter Generator - 3.3L Duratec-V6 – Hybrid (BP)

    Special Tool(s) / General Equipment Torx Bit Socket Removal NOTE: Removal steps in this procedure may contain installation details. With the vehicle in NEUTRAL, position it on..

    Other information:

    Ford Explorer 2020-2022 Owners Manual: Instrument Panel


    A - Air vents. B - Direction indicator. See Direction Indicators. C - Cruise control. See Cruise Control. Audio control. See Audio Control. D - Information display. See General Information. E - Information display control. See Information Display Control...

    Ford Explorer 2020-2022 Service Manual: Description and Operation - Third Row Seats - System Operation and Component Description


    System Operation System Diagram Item Description 1 SCMJ 2 HS-CAN1 3 PCM 4 Liftgate Ajar Switch 5 Power Fold Seat Control Switch 6 Power Folding Seat Motors 7 Hall-Effect Sensors 8 Motors 9 MS-CAN 10 GWM 11 BCM Network Message Chart   SCMJ Network Input Messag..

    Categories

    Gauges

    4 Inch Display

    A - Tachometer.

    B - Information display.

    C - Speedometer.

    D - Fuel gauge.

    E - Engine coolant temperature gauge.

    read more

     
    Copyright © 2022 www.foexplorer.com