Ford Explorer: Generator and Regulator / Removal and Installation - Generator Pulley
Removal
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Follow the health and safety precautions.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the generator.
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).
-
Using a small screwdriver or similar tool, insert the
tool through the rubber button on the center of the pulley cap and pry
off the cap. Discard the cap. A new cap must be installed if the clutch
is ok.
-
NOTICE:
Do not insert anything into the fins of the
generator to prevent the rotor inside the generator from turning.
Inserting items into the generator could result in damage to the
generator.
NOTE:
The shaft and rotor will turn during removal.
Using a 17 mm hex tool and an impact gun, remove the
clutch pulley. A couple of short bursts with the impact gun will remove
the clutch pulley.
Installation
-
Install the pulley and hand start.
-
NOTICE:
Do not insert anything into the fins of the
generator to prevent the rotor inside the generator from turning.
Inserting items into the generator could result in damage to the
generator.
NOTE:
The shaft and rotor will turn during installation.
While holding the outer diameter of the clutch pulley,
torque the clutch pulley using a 17 mm hex tool, 75 Nm torque stick and
an impact gun for 3-4 seconds. This makes sure the proper torque has
been applied.
Torque:
55 lb.ft (75 Nm)
-
Install a new cap onto the pulley with the rubber button facing inwards.
-
Install the generator.
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 2.3L EcoBoost (201kW/273PS) (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.0L EcoBoost (414-02 Generator and Regulator, Removal and Installation).
Refer to: Generator - 3.3L Duratec-V6 (414-02 Generator and Regulator, Removal and Installation).
Materials
Name
Specification
Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A
ESE-M1C171-A
Removal
NOTE:
Removal steps in this procedure may conta..
Special Tool(s) /
General Equipment
Torx Bit Socket
Removal
NOTE:
Removal steps in this procedure may contain installation details.
With the vehicle in NEUTRAL, position it on..
Other information:
Inspect the vehicle seatbelts and child safety seat systems periodically to make
sure they work properly and are not damaged. Inspect the vehicle and child restraint
seatbelts to make sure there are no nicks, tears or cuts. Replace if necessary.
All vehicle seatbelt assemblies, including retractors, buckles, front seatbelt buckle
assemblies, buckle support assemblies (slide bar-if equipped..
Overview
Driver Power Seat - Without Memory
The 6-way driver power seat is equipped with the following motors:
Front height motor (serviced with front seat track)
Rear height motor (serviced with front seat track)
Horizontal motor (serviced with front seat track)
The 8-way driver power seat is equipped with the following motors:
Front height motor (serviced with front ..
Categories
4 Inch Display

A - Tachometer.
B - Information display.
C - Speedometer.
D - Fuel gauge.
E - Engine coolant temperature gauge.
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