Ford Explorer: Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

Loosen the clamps and remove the CAC inlet hose.
Torque: 48 lb.in (5.4 Nm)

1. Detach electrical wire clips.
1. Disconnect the electrical connector.
1. Remove the bypass valve hose clamp.

Loosen the clamp and remove the CAC intake hose.
Torque: 48 lb.in (5.4 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Removal and Installation - Charge Air Cooler (CAC)

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

Removal and Installation - Charge Air Cooler (CAC) Outlet Pipe

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

Other information:

Ford Explorer 2020-2025 Service Manual: Diagnosis and Testing - Steering Wheel and Column Electrical Components

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B108A:0..

Ford Explorer 2020-2025 Service Manual: Removal and Installation - Stoplamp Switch

Removal NOTE: Removal steps in this procedure may contain installation details. Release the push pin and remove the drivers side insulation panel. Remove the bolts. Torque: 28 lb.in (3.2 Nm) Remove the nut. Torque: 22 lb...