Ford Explorer: Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Ford Explorer 2020-2026 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

Loosen the clamps and remove the CAC inlet hose.
Torque: 48 lb.in (5.4 Nm)

1. Detach electrical wire clips.
1. Disconnect the electrical connector.
1. Remove the bypass valve hose clamp.

Loosen the clamp and remove the CAC intake hose.
Torque: 48 lb.in (5.4 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Removal and Installation - Charge Air Cooler (CAC)

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

Removal and Installation - Charge Air Cooler (CAC) Outlet Pipe

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

Other information:

Ford Explorer 2020-2026 Owners Manual: Ford Protect

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Ford Explorer 2020-2026 Service Manual: Removal and Installation - A-Pillar Outer Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Plasma Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B - Seam SealerTA-2-B, 3M™ 0830..