Ford Explorer: Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC)

Ford Explorer 2020-2021 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC)

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front undershield.
    Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
    Refer to: Engine Rear Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the Radiator Grille Opening Panel.
    Refer to: Radiator Grille Opening Panel (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 3.0L EcoBoost, Removal and Installation).
  1. Loosen the clamp, disconnect the CAC intake hose.
    Torque: 42 lb.in (4.8 Nm)
    1. Disconnect the manifold pressure sensor connector.
    1. Loosen the clamp and disconnect the CAC outlet hose
      Torque: 42 lb.in (4.8 Nm)
    1. Disconnect the quick release coupling.
      Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 3.0L EcoBoost, General Procedures).
    1. Remove the bolt.
      Torque: 71 lb.in (8 Nm)
    1. Dislodge the retainer.
    1. Rotate the CAC forward off the lower mounting positions.

Installation

  1. Inspect the turbocharger or engine air intake system components and clean, if necessary.
  1. To install, reverse the removal procedure.

    Removal and Installation - Air Cleaner Outlet Pipe

    Special Tool(s) / General Equipment Side Cutter Pliers Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particl..

    Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

    Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

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    Categories

    Locking and Unlocking

    You can use the power door lock control or the remote control to lock and unlock your vehicle.

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    The power door lock control is on the driver and front passenger door panels.

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