Ford Explorer: Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Outlet Pipe

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Charge Air Cooler (CAC) Outlet Pipe

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

Loosen the clamp and position aside the CAC outlet pipe.
Torque: 48 lb.in (5.4 Nm)

Loosen the clamp and remove the CAC outlet pipe.
Torque: 48 lb.in (5.4 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Removal and Installation - Charge Air Cooler (CAC) Intake Pipe

Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enter..

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Removal NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...

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Ford Explorer 2020-2025 Owners Manual: Side Airbags

WARNING: Do not place objects or mount equipment on or near the airbag cover, on the side of the front or rear seatbacks, or in areas that may come into contact with a deploying airbag. Failure to follow these instructions may increase the risk of personal injury in the event of a crash...

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Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Hot Air Gun Knife 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B - Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® ..