Ford Explorer: Body and Paint / Side Panel Sheet Metal Repairs
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding Adhesive..
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Plasma Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment..
Other information:
Preliminary Inspection
Visually inspect the housing, seals, drive pinion stem for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
Transmission Jack
Removal
NOTE:
Removal steps in this procedure may contain installation steps.
Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...
Categories
WARNING: Do not place your arms on the airbag cover or through the steering
wheel. Failure to follow this instruction could result in personal injury.
WARNING: Keep the areas in front of the airbags free from obstruction.
Do not affix anything to or over the airbag covers. Objects could become projectiles
during airbag deployment or in a sudden stop. Failure to follow this instruction
could result in personal injury or death.
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

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