Ford Explorer: Transfer Case / Removal - Transfer Case
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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If equipped, remove the transfer case heat shield.
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NOTE:
Take extra care not to damage the component.
Position aside and support the rear driveshaft.
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Mark the driveshaft flex coupling to the transfer case flange.
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Remove and discard the driveshaft flex coupling to transfer case flange bolts.
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Remove the transmission support crossmember.
Refer to: Transmission Support Insulator (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
Refer to: Transmission Support Insulator (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80, Removal and Installation).
Refer to: Transmission Support Insulator (307-01C Automatic Transmission - 10-Speed Automatic Transmission – 10R80 MHT, Removal and Installation).
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NOTICE:
Make sure that the vent hose/valve is not blocked.
Detach the transfer case vent hose and position aside.
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Disconnect the transfer case wiring connector.
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Remove and discard the transfer case mounting bolts.
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Remove and discard the transfer case mounting bolts.
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Disconnect the transfer case from the transmission output
shaft and the driveshaft. Remove the transfer case from the vehicle.
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Remove and Install a new front driveshaft slip yoke boot.
Refer to: Front Driveshaft Slip Yoke Boot (205-01 Driveshaft, Removal and Installation).
Special Tool(s) /
General Equipment
205-072Universal Flange Holding Wrench
205-1018Installation Tube
205-1067Installer, Output Shaft AWD
205-D027
(D80L-1013-A)
2 or 3 Jaw..
Materials
Name
Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11
WSS-M1C267-A1
NOTICE:
Do not over-lubricate the driveshaft ..
Other information:
Note: You may not be able to shift out of park (P) unless the intelligent
access key is inside your vehicle.
Your remote control operates the power locks and the remote start system. The
key must be in your vehicle to use the push button start...
Check
Measure the piston diameter 90 degrees from the
piston pin and piston diameter (DN) height down from the top of the
piston at the point indicated.
Refer to specifications for the piston diameter (DN) height.
Refer to: Specifications (303-01A Engine - 2...
Categories
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

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