Ford Explorer: Transfer Case / Installation - Transfer Case

Ford Explorer 2020-2022 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Installation - Transfer Case

Materials

Name Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease
XG-11
WSS-M1C267-A1
 
  1. NOTICE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.

    Lubricate the transfer case inner splines with grease.
    Material: Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)
  1. Connect the transfer case to the transmission output shaft the driveshaft and position the transfer case onto the transmission.
  1. Install the new transfer case mounting bolts.
    Torque: 159 lb.in (18 Nm)
  1. Install the new transfer case mounting bolts.
    Torque: 159 lb.in (18 Nm)
  1. Connect the transfer case wiring connector.
  1. Attach the transfer case vent hose.
  1. Install the transmission support crossmember.
    Refer to: Transmission Support Insulator (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation).
    Refer to: Transmission Support Insulator (307-01B Automatic Transmission - 10-Speed Automatic Transmission – 10R80, Removal and Installation).
    Refer to: Transmission Support Insulator (307-01C Automatic Transmission - 10-Speed Automatic Transmission – 10R80 MHT, Removal and Installation).
  1. NOTE: Cracks forming in the flex coupling are normal.

    Inspect the flex coupling for damage. If internal windings (threads) are visible, replace the flex coupling if required.
    Refer to: Driveshaft Flexible Coupling (205-01 Driveshaft, Removal and Installation).
  1. Inspect the driveshaft alignment bushing for damage, clean-off any contamination. If required replace the same.
    Refer to: Driveshaft Alignment Bushing (205-01 Driveshaft, Disassembly and Assembly).
  1. NOTICE: Make sure the mating surfaces are free of any contamination including removing any blue Loctite from any mating surfaces.

    Clean and inspect the mating surfaces of driveshaft flexible coupling. Clean-off any contamination or excess grease off of transfer case flange and pilot spigot.
  1. NOTICE: Do not over articulate the driveshaft or damage may occur.

    NOTE: Do not force the flex coupling bushing on the transfer case output shaft or damage will occur.


    1. Align the index-mark on driveshaft flexible coupling to the transfer case flange.
    1. Install the new driveshaft flex coupling to transfer case flange bolts.
      Torque: 81 lb.ft (110 Nm)
  1. If equipped, install the transfer case heat shield.
    Torque: 21 lb.ft (28 Nm)
  1. Check the transfer case fluid level.
  1. NOTE: This step is only necessary when a new transfer case is installed.

    Using the scan tool, carry out the Active Torque Coupling Configuration routine. The transfer case X-digit alpha numeric bar code is located on the label attached to the transfer case.
  1. NOTE: This step is only necessary when a new transfer case is installed.

    Perform the transfer case clutch learn procedure.

    Removal - Transfer Case

    With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Exhaust System

    ..

    Other information:

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    Removal NOTE: LH (left hand) shown, RH (right hand) similar. NOTE: Removal steps in this procedure may contain installation details. Remove the loadspace trim panel. Refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

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    Categories

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    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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