Ford Explorer: Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Ford Explorer 2020-2024 Service Manual / Powertrain / Automatic Transmission / Four-Wheel Drive Systems / Removal and Installation - Transfer Case Clutch Actuator

Materials

Name Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid
XT-10-QLVC
WSS-M2C938-A
MERCON® LV,
 

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the transfer case heat shield (if equipped).
  1. Disconnect the harness connector.
  1. Remove the mounting bolts and the transfer case clutch actuator.
  1. NOTE: This step is not necessary when installing a new component.

    Remove and discard the transfer case clutch actuator O-ring seal.

Installation

  1. NOTE: This step is not necessary when installing a new transfer case clutch actuator.

    NOTE: Lubricate the "O" ring surface with oil before installing.

    Insert the "O"-ring seal on the transfer case clutch actuator.
    Material: Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV, )
  1. Install the transfer case clutch actuator and bolts.
    Torque: 89 lb.in (10 Nm)
  1. Connect the harness connector.
  1. Install the transfer case heat shield (if equipped).
    Torque: 21 lb.ft (28 Nm)

    Removal and Installation - All-Wheel Drive (AWD) Module

    Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details...

    Transfer Case

    ..

    Other information:

    Ford Explorer 2020-2024 Owners Manual: Brake Fluid Check


    WARNING: Do not use any fluid other than the recommended brake fluid as this will reduce brake efficiency. Use of incorrect fluid could result in the loss of vehicle control, serious personal injury or death. WARNING: Only use brake fluid from a sealed container...

    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Driver Side Footwell Air Discharge Temperature Sensor


    Removal Remove the driver side knee airbag. Refer to: Driver Knee Airbag (501-20B Supplemental Restraint System, Removal and Installation). Disconnect the electrical connector and remove the driver side footwell air discharge temperature sensor...

    Categories

    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

    read more

     
    Copyright © 2024 www.foexplorer.com