Ford Explorer: Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Ford Explorer 2020-2021 Service Manual / Chassis / Driveline / Front Drive Halfshafts / Removal and Installation - Intermediate Shaft

Removal

  1. Remove the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Remove the engine mount LH.
    Refer to: Engine Mount LH (303-01 Engine) .
  1. Detach the front axle assembly vent hose.
  1. Remove the bolts and the intermediate shaft assembly.
  1. Remove and discard the intermediate shaft O-ring.

Installation

  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean and inspect the O-ring mating surface.
  1. NOTE: Make sure the new component is installed.

    Install a new intermediate shaft O-ring.
  1. NOTE: Make sure that the mating surface and the bore is free of corrosion and foreign material, avoid particles getting into the bore.

    Clean and inspect the engine oil pan at intermediate shaft mating surface.
  1. NOTE: Make sure that the mating surface is free of corrosion and foreign material.

    Clean the intermediate shaft.
  1. Install the intermediate shaft assembly and the bolts.
    Torque: 26 lb.ft (35 Nm)
  1. Attach the front axle assembly vent hose.
  1. Install the engine mount LH.
    Refer to: Engine Mount LH (303-01 Engine) .
  1. Install the front halfshaft.
    Refer to: Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

    Removal and Installation - Halfshaft

    Special Tool(s) / General Equipment 204-161 (T97P-1175-A) Installer, HalfshaftTKIT-1997-LM2TKIT-1997-F/FM2TKIT-1997-FLM2 205-D070 (D93P-1175-B) Remover, Front Wheel Hub Remov..

    Rear Drive Halfshafts

    ..

    Other information:

    Ford Explorer 2020-2021 Service Manual: Description and Operation - Intake Air Distribution and Filtering - Component Location


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    Ford Explorer 2020-2021 Service Manual: Removal and Installation - Battery Cables - 2.3L EcoBoost (201kW/273PS)


    Removal NOTE: This procedure provides information about routing, retaining points and connectors of the cable. It does not include the steps for removing components to gain access to the cable. Disconnect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...

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    Windshield Wipers

    Push the lever up or down to operate the windshield wipers.

    A - Single wipe.

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