Ford Explorer: Body Closures / Removal and Installation - Fuel Filler Door Assembly

Ford Explorer 2020-2024 Service Manual / Body and Paint / Body and Paint / Body Closures / Removal and Installation - Fuel Filler Door Assembly

Special Tool(s) / General Equipment

Flat Headed Screw Driver
Knife

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: The fuel filler door assembly is damaged during the removal process and requires a new fuel filler door assembly installed.

  1. Remove the fuel filler door.
    Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the LHR wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
    • Remove the nuts.
      Torque: 22 lb.in (2.5 Nm)
    • Remove the screws.
      Torque: 13 lb.in (1.5 Nm)
    • Remove the bolt.
      Torque: 89 lb.in (10 Nm)
    • Remove the LHR wheel liner.
  1. Loosen the clamp and disconnect the hose. Position the hose aside.
    Torque: 28 lb.in (3.2 Nm)
  1. Remove the quick release couplings.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2.3L EcoBoost (201kW/273PS), General Procedures).
  1. NOTE: Use new bolts.

    • Remove and discard the bolts.
      Torque: 80 lb.in (9 Nm)
    • Position the fuel tank filler pipe and drain hose assembly aside.
  1. Using a knife, slice the holes in the indicated areas.
    Use the General Equipment: Knife
  1. Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle.
    Use the General Equipment: Flat Headed Screw Driver

    • Pull the fuel filler door housing away from the vehicle to disconnect the electrical connector and drain hose.
    • Position the fuel filler neck as needed to remove the fuel filler door assembly.

Installation

  1. To install, reverse the removal procedure.

    Removal and Installation - Fuel Filler Door

    Removal NOTE: Removal steps in this procedure may contain installation details. Open the fuel filler door. Using a screwdriver, pry the retaining tab ba..

    Removal and Installation - Fuel Filler Door Spring

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the fuel filler door assembly. Refer to: Fuel Filler Door Assembly (501-03 Body Closures, Removal..

    Other information:

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    Categories

    Locking and Unlocking

    You can use the power door lock control or the remote control to lock and unlock your vehicle.

    Power Door Locks

    The power door lock control is on the driver and front passenger door panels.

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