Ford Explorer: Body Closures / Removal and Installation - Front Door
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
-
Open the door.
Vehicles with police package
-
Remove the check arm bolt and position aside the check arm and tether strap.
Torque:
18 lb.ft (25 Nm)
Vehicles without Police package
-
Remove the check arm bolt and position aside the check arm.
Torque:
18 lb.ft (25 Nm)
All Vehicles
-
Disconnect the front door electrical connector.
-
NOTE:
This step requires the aid of another technician.
Remove the door hinge pivot bolts.
Torque:
22 lb.ft (30 Nm)
-
NOTE:
This step requires the aid of another technician.
Remove the door.
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the door-to-body alignment. Align the door as necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
All alignments
Open the rear door...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Open the door...
Other information:
Removal
NOTICE:
Activate the parking brake.
NOTE:
Make sure the vehicle powertrain is powered off.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the screw cap cover.
Disconnect the electrical connector...
Lubricants, Fluids, Sealers and Adhesives
NOTICE:
Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.
NOTE:
Wipe off any excess grease.
Item
Description
Specification
Rear driveshaft: Front tube plunging splines
Material: Motorcraft® Premium Long-Life Grea..
Categories
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

read more