Ford Explorer: Body Closures / Removal and Installation - Front Door
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
-
Open the door.
Vehicles with police package
-
Remove the check arm bolt and position aside the check arm and tether strap.
Torque:
18 lb.ft (25 Nm)
Vehicles without Police package
-
Remove the check arm bolt and position aside the check arm.
Torque:
18 lb.ft (25 Nm)
All Vehicles
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Disconnect the front door electrical connector.
-
NOTE:
This step requires the aid of another technician.
Remove the door hinge pivot bolts.
Torque:
22 lb.ft (30 Nm)
-
NOTE:
This step requires the aid of another technician.
Remove the door.
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the door-to-body alignment. Align the door as necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
All alignments
Open the rear door...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Open the door...
Other information:
Body
repairs usually require a significant level of intervention in the
existing body shell structure. The corrosion protection, seals and NVH components are destroyed and must be replaced.
To
prevent the vehicle quality from being compromised due to a poor
quality repair, all repairs must be inspected during and after the
accident repair...
Removal
Lower the headliner.
Refer to: Headliner - Lowering (501-05 Interior Trim and Ornamentation, Removal and Installation).
Disconnect the electrical connetor, release the clip and remove the voice microphone.
Installation
To install, reverse the removal procedure...
Categories
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

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