Ford Explorer: Handles, Locks, Latches and Entry Systems / Removal and Installation - Exterior Front Door Handle
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Vehicles with passive entry
-
Remove the front door window regulator and motor.
Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation).
-
NOTE:
The front door is shown transparent for clarity.
Disconnect the exterior front door handle electrical connector.
All vehicles
-
Remove the exterior front door handle access plug.
-
Remove the exterior front door handle.
-
Hold the exterior front door handle open and
turn the release screw enough to release the exterior front door handle.
Torque:
35 lb.in (4 Nm)
-
Remove the exterior front door handle.
-
Remove the exterior front door handle gaskets.
-
Remove the exterior front door handle gasket.
-
Remove the exterior front door handle gasket.
Installation
-
To install, reverse the removal procedure.
-
Carry out the power door window initialization.
Refer to: Power Door Window Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
NOTE:
Repair individual door lock cylinders by discarding the
inoperative door lock cylinder and building a new door loc..
Removal
NOTE:
LH (left-hand) side shown, RH (right-hand) side similar.
Remove the front door latch.
Refer to: Front Door Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal..
Other information:
Special Tool(s) /
General Equipment
6.5 mm Drill Bit
Scraper for Straight Edges
Self-Piercing Rivet (SPR) Remover/Installer
Belt Sander
Blind Rivet Gun
Torx Bit Socket
Hot Air Gun
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fus..
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Diagnostic Trouble Code Chart
Module
DTC
Description
Action
PCM
P0504:0..
Categories
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

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