Ford Explorer: Handles, Locks, Latches and Entry Systems / Removal and Installation - Exterior Front Door Handle

Ford Explorer 2020-2023 Service Manual / Body and Paint / Body and Paint / Handles, Locks, Latches and Entry Systems / Removal and Installation - Exterior Front Door Handle

Removal

NOTE: LH (left-hand) side shown, RH (right-hand) side similar.

NOTE: Removal steps in this procedure may contain installation details.

Vehicles with passive entry

  1. Remove the front door window regulator and motor.
    Refer to: Front Door Window Regulator and Motor (501-11 Glass, Frames and Mechanisms, Removal and Installation).
  1. NOTE: The front door is shown transparent for clarity.

    Disconnect the exterior front door handle electrical connector.

All vehicles

  1. Remove the exterior front door handle access plug.

  1. Remove the exterior front door handle.
    1. Hold the exterior front door handle open and turn the release screw enough to release the exterior front door handle.
      Torque: 35 lb.in (4 Nm)
    1. Remove the exterior front door handle.

  1. Remove the exterior front door handle gaskets.
    1. Remove the exterior front door handle gasket.
    1. Remove the exterior front door handle gasket.

Installation

  1. To install, reverse the removal procedure.
  1. Carry out the power door window initialization.
    Refer to: Power Door Window Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

    Removal and Installation - Door Lock Cylinder

    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. NOTE: Repair individual door lock cylinders by discarding the inoperative door lock cylinder and building a new door loc..

    Removal and Installation - Exterior Front Door Handle Reinforcement

    Removal NOTE: LH (left-hand) side shown, RH (right-hand) side similar. Remove the front door latch. Refer to: Front Door Latch (501-14 Handles, Locks, Latches and Entry Systems, Removal..

    Other information:

    Ford Explorer 2020-2023 Service Manual: Removal and Installation - Front Side Member


    Special Tool(s) / General Equipment 6.5 mm Drill Bit Scraper for Straight Edges Self-Piercing Rivet (SPR) Remover/Installer Belt Sander Blind Rivet Gun Torx Bit Socket Hot Air Gun Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fus..

    Ford Explorer 2020-2023 Service Manual: Diagnosis and Testing - Cruise Control


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    Categories

    Children and Airbags

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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