Ford Explorer: Climate Control System - General Information / Removal and Installation - Air Conditioning (A/C) Compressor Inlet Line - 2.3L EcoBoost (201kW/273PS)

Ford Explorer 2020-2025 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Removal and Installation - Air Conditioning (A/C) Compressor Inlet Line - 2.3L EcoBoost (201kW/273PS)

Removal

NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.

NOTE: Removal steps in this procedure may contain installation details.

  1. Recover the refrigerant. Refer to the appropriate Recovery procedure in Group 412.
  1. Remove the bolts and the suspension support bar.
    Torque: 22 lb.ft (30 Nm)
  1. Remove the PCM.
    Refer to: Powertrain Control Module (PCM) (303-14A Electronic Engine Controls - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
  1. Detach the wiring harness routing clip and remove the PCM bracket.
    Torque: 89 lb.in (10 Nm)

  1. Remove the A/C compressor inlet line nut.
    • Make sure to cover any open ports to prevent debris from entering the system.
      Torque: 159 lb.in (18 Nm)

  1. Remove the A/C compressor inlet line nut and remove the A/C compressor inlet line.
    • Make sure to cover any open ports to prevent debris from entering the system.
      Torque: 159 lb.in (18 Nm)
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Installation

  1. To install, reverse the removal procedure.
  1. NOTICE: Only use the specified material to lubricate the seals.

    Install and lubricate new O-ring seals. Refer to the appropriate Specifications in Group 412.
  1. Lubricate the refrigerant system with the correct amount of clean PAG oil. Refer to the appropriate Refrigerant Oil Adding procedure in Group 412.

    Removal and Installation - Air Conditioning (A/C) Compressor - 2.3L EcoBoost (201kW/273PS)

    Materials Name Specification Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A ESE-M1C171-A  Removal NOTICE: If installing a new A/C compressor due ..

    Removal and Installation - Air Conditioning (A/C) Compressor Outlet Line - 2.3L EcoBoost (201kW/273PS)

    Removal NOTICE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination...

    Other information:

    Ford Explorer 2020-2025 Service Manual: Diagnosis and Testing - Suspension System


    Preliminary Inspection Road test the vehicle. If any suspension alignment or ride height concerns are present, REFER to Symptom Chart: Suspension System. Verify the customer concern by carrying out a road test on a smooth road. If any vibrations are present, REFER to Symptom Chart: NVH...

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - A-Pillar Trim Panel


    Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: LH (left hand) shown, RH (right hand) similar. Disconnect the tether clips from the A-pillar trim panel. Release the A-pillar trim panel clip from the tether clips...

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