Ford Explorer: Engine System - General Information / General Procedures - Exhaust Manifold Cleaning and Inspection
Special Tool(s) /
General Equipment
Cleaning
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Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
-
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced.
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Using the Straightedge and a Feeler Gauge Set, check the
exhaust manifold sealing surface for warpage. If the warpage is greater
than 0.76 mm (0.0299 in), install a new exhaust manifold.
Use the General Equipment: Feeler Gauge
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Make sure all cylinder head surfaces are cl..
Check
Measure the piston diameter 90 degrees from the
piston pin and piston diameter (DN) height down from the top of the
piston at the point indicated...
Other information:
Special Tool(s) /
General Equipment
12” / 300mm C-Clamp
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
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Removal
WARNING:
Service actions on vehicles equipped with electronic brake
booster and electronic parking brakes may cause unexpected brake
application, which could result in injury to hands or fingers...
Removal
NOTICE:
Siphon the brake fluid from the HCU/EBB reservoir, if the
reservoir is not emptied there will be a large amount of brake fluid
spilled in the engine compartment.
NOTE:
Removal steps in this procedure may contain installation details...
Categories
The front outboard and rear safety restraints in the vehicle are combination
lap and shoulder belts.

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