Ford Explorer: Transfer Case / Description and Operation - Transfer Case - Overview

Ford Explorer 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Description and Operation - Transfer Case - Overview

Transfer case

The Transfer Case is a gearbox that attaches to the output shaft of the transmission through a splined input at the transfer case. Torque from the transmission is transferred to the rear driveshaft through the transfer case mainshaft. When torque to the front driveshaft is required it is transferred through a multi plate wet clutch and chain drive arrangement to the front output shaft of the transfer case.

Transfer case components

Item	Description
1	Transfer case clutch actuator
2	Fill plug
3	Drain plug

Transfer case components

Item	Description
1	Transfer case input shaft seal
1	Transfer case oil seal
1	Dust cover

Output Shaft internal components

Item	Description
1	Output shaft seal
2	Ring seal
3	Flange lock nut

Specifications

Lubricants, Fluids, Sealers and Adhesives Item Specification Transfer case fluid Material: Motorcraft® MERCON® LV Automatic Transmissi..

General Procedures - Transfer Case Fluid Level Check

Check Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE: Make sure that the vehicle is standing on a level surface...

Other information:

Ford Explorer 2020-2026 Service Manual: Diagnosis and Testing - Special Testing Procedures

Line Pressure Test This test verifies the line pressure is within specification. If available, refer to the Transmission Line Pressure Test general procedure to access the line pressure tap.REFER to: Transmission Line Pressure Test (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, General Procedures)...

Ford Explorer 2020-2026 Owners Manual: Changing a Road Wheel

WARNING: If the tire pressure monitor sensor becomes damaged it may not function. Note: You should only use tire sealants in roadside emergencies as they may cause damage to the tire pressure monitoring system sensor. Note: The tire pressure monitoring system indicator light illuminates when the spare tire is in use...