Ford Explorer: Transfer Case / Description and Operation - Transfer Case - Overview

Ford Explorer 2020-2026 Service Manual / Powertrain / Automatic Transmission / Transfer Case / Description and Operation - Transfer Case - Overview

Transfer case

The Transfer Case is a gearbox that attaches to the output shaft of the transmission through a splined input at the transfer case. Torque from the transmission is transferred to the rear driveshaft through the transfer case mainshaft. When torque to the front driveshaft is required it is transferred through a multi plate wet clutch and chain drive arrangement to the front output shaft of the transfer case.

Transfer case components

Item	Description
1	Transfer case clutch actuator
2	Fill plug
3	Drain plug

Transfer case components

Item	Description
1	Transfer case input shaft seal
1	Transfer case oil seal
1	Dust cover

Output Shaft internal components

Item	Description
1	Output shaft seal
2	Ring seal
3	Flange lock nut

Specifications

Lubricants, Fluids, Sealers and Adhesives Item Specification Transfer case fluid Material: Motorcraft® MERCON® LV Automatic Transmissi..

General Procedures - Transfer Case Fluid Level Check

Check Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE: Make sure that the vehicle is standing on a level surface...

Other information:

Ford Explorer 2020-2026 Service Manual: General Procedures - SYNC Module [APIM] Programming

Programming NOTE: If a new APIM is being installed, install the new APIM before carrying out the following procedure. If replacing the APIM do not connect the new APIM to a Wi-Fi network before completing scan tool APIM replacement programming as it may cause programming concerns...

Ford Explorer 2020-2026 Service Manual: Removal and Installation - Rear Side Member

Special Tool(s) / General Equipment MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 805DTM - Removal WARNING: Electric vehicles damaged by a crash may have compromised high voltage safety systems and present a potential high voltage electrical shock hazard..