Ford Explorer: Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame

Ford Explorer 2020-2026 Service Manual / Body and Paint / Body and Paint / Roof Sheet Metal Repairs / Removal and Installation - Roof Front Frame

Special Tool(s) / General Equipment

Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers

Removal

WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).

Remove the roof.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).

Remove the welds.
Use the General Equipment: Spot Weld Drill Bit

Remove the roof front frame.

Installation

WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).

Install properly position and clamp the roof front frame.
Use the General Equipment: Locking Pliers

NOTE: Factory welds may be replaced with resistance spot welds or MIG plug welds. Resistance spot welds may not be placed directly over original location. They must be placed adjacent to original location and equal factory welds in quantity. MIG plug welds must equal factory welds in both location and quantity.
Install the welds.
Use the General Equipment: Resistance Spotwelding Equipment

Install the roof.
Refer to: Roof Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).
Refer to: Roof Panel - Vehicles With: Roof Opening Panel (501-28 Roof Sheet Metal Repairs, Removal and Installation).

Roof Sheet Metal Repairs

Removal and Installation - Roof Panel

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Scraper for Straight Edges Hot Air Gun Knife 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld ..

Other information:

Ford Explorer 2020-2026 Service Manual: General Procedures - Transmission Fluid Level Check

Check NOTICE: The vehicle should not be driven if the transmission fluid level is low. Internal failure could result. NOTE: If the vehicle has been operated for an extended period at high highway speeds, in city traffic, during hot weather or while pulling a trailer, the transmission fluid must cool down to obtain an accurate reading...

Ford Explorer 2020-2026 Owners Manual: Universal Garage Door Opener

HomeLink Wireless Control System WARNING: Do not use the system with any garage door opener that does not have the safety stop and reverse feature as required by U.S. Federal Safety Standards (this includes any garage door opener manufactured before April 1, 1982)...