Ford Explorer: Fuel Charging and Controls - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Fuel Pump Driver Module (FPDM)

Ford Explorer 2020-2024 Service Manual / Powertrain / Engine / Fuel Charging and Controls - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Fuel Pump Driver Module (FPDM)

Removal

All Vehicles

  1. NOTE: The fuel pump driver module is located on the bottom side of the left front floor panel, above the sound insulation panel.

    For fuel pump driver module component location view.
    Refer to: Fuel Charging and Controls - Component Location (303-04A Fuel Charging and Controls - 2.3L EcoBoost (201kW/273PS), Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. If equipped, remove the fasteners and position the front of the shield down to access the fuel pump driver module.
  1. If equipped, remove the fasteners and position the front of the shield down to access the fuel pump driver module.

Standard fuel pump driver module

  1. Disconnect the fuel pump driver module electrical connector.
  1. Release the fuel pump driver module retaining tab and then remove the fuel pump driver module from the bracket.

Heavy duty fuel pump driver module

  1. Disconnect the wire harness retainer, then disconnect the fuel pump driver module electrical connector.
  1. Remove the fuel pump driver module fasteners, then remove the fuel pump driver module.

All Vehicles

  1. Only if needed, remove the fasteners, then remove the fuel pump driver module bracket.

Installation

All Vehicles

  1. Install the fuel pump driver module bracket if removed, then install and tighten the fasteners.
    Torque: 97 lb.in (11 Nm)

Heavy duty fuel pump driver module

  1. Install the fuel pump driver module, then install and tighten the fuel pump driver module fasteners.
    Torque: 97 lb.in (11 Nm)
  1. Connect the fuel pump driver module electrical connector , then connect the wire harness retainer.

Standard fuel pump driver module

  1. Install the fuel pump driver module to the bracket until it clicks into position.
  1. Connect the fuel pump driver module electrical connector.

All Vehicles

  1. NOTE: The shield needs to be installed underneath the fender splash shield.

    If equipped, install the shield, then install and tighten the fasteners.
    Torque:
       1, tighten to: :   22 lb.in (2.5 Nm)
       2, tighten to: :   53 lb.in (6.0 Nm)
       3, tighten to: :   53 lb.in (6.0 Nm)
  1. NOTE: The shield needs to be installed underneath the fender splash shield.

    If equipped, install the shield, then install and tighten the fasteners.
    Torque:
       Screw and washer, tighten to: :   22 lb.in (2.5 Nm)
       Nut and washer tighten to: :   53 lb.in (6.0 Nm)

    Diagnosis and Testing - Fuel Charging and Controls

    General Equipment Ford diagnostic equipment Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices...

    Removal and Installation - Fuel Rail

    Special Tool(s) / General Equipment 303-1567Sizer, Teflon SealTKIT-2010C-FLM 307-005 (T59L-100-B) Slide Hammer 310-205Fuel Injector Brush 310-206Remover, Fuel InjectorTKI..

    Other information:

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    Categories

    Driver and Passenger Airbags

    WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.

    WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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