Ford Explorer: Climate Control System - General Information / Removal and Installation - Evaporator
Removal
NOTICE:
Use extreme care when releasing the tabs on the climate control housing, or the tabs can be easily damaged.
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the climate control housing.
Refer to: Climate Control Housing (412-00 Climate Control System - General Information, Removal and Installation).
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Remove the screws and the thermostatic expansion valve.
Torque:
71 lb.in (8 Nm)
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Remove the climate control housing seal.
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Remove the screws, release the tab and remove the evaporator tube cover.
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Remove the heater tube dash panel seal, the screws and the heater tube bracket.
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Remove the screws, release the tabs and remove the evaoprator cover.
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Remove the evaporator core from the climate control housing.
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Remove the evaporator core tempreature sensor from the evaporator core.
Installation
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To install, reverse the removal procedure.
Removal
Remove the glove compartment.
Refer to: Glove Compartment (501-12 Instrument Panel and Console, Removal and Installation).
Remove the screws and the driver temperatur..
Removal
NOTE:
The evaporator temperature sensor is available only as part of the evaporator.
Remove the evaporator.
Refer to: Evaporator (412-00 Climate Control System - General Informa..
Other information:
Removal
All vehicles
NOTICE:
During the removal or installation of components, cap,
tape or otherwise appropriately protect all openings and tubes/fittings
to prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation...
Symptom Chart
Torque Converter Clutch (TCC)
For torque converter operation, REFER to: Torque Converter (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Description and Operation).
Torque Converter Clutch (TCC)
Condition
Possible Sources
Action
TCC does not apply
TCC solenoid mechanically stuck OFF..
Categories
When these locks are set, you cannot open the rear doors from the inside.

A child safety lock is on the rear edge of each rear door. You must set the child
safety lock separately on each door.
Left-Hand Side
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