Ford Explorer: Driveshaft / Disassembly and Assembly - Driveshaft Universal Joint

Ford Explorer 2020-2022 Service Manual / Chassis / Driveline / Driveshaft / Disassembly and Assembly - Driveshaft Universal Joint

Special Tool(s) / General Equipment

205-086 (T74P-4635-C)
Installer/Remover, C-Frame and Screw

Materials

Name Specification
Motorcraft® Premium Long-Life Grease
XG-1-E1
ESA-M1C75-B
 

DISASSEMBLY

NOTICE: Do not, under any circumstance, clamp the driveshaft assembly in the jaws of a vise or similar holding fixture. Denting or localized fracturing may result, causing driveshaft failure during vehicle operation.

NOTE: This procedure is intended to be used for all U-joints with snap ring retainers.

  1. Remove the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. NOTE: Spline stud yoke shaft U-joint shown, others similar.

    Remove and discard the snap rings.
  1. NOTE: Spline stud yoke shaft U-joint shown, others similar.

    Using the special tool, press the U-joint bearing cups out of the spline stud yoke shaft and remove the spline stud yoke shaft.
    Use Special Service Tool: 205-086 (T74P-4635-C)  Installer/Remover, C-Frame and Screw.
  1. Using the special tool, press the U-joint bearing cups out of the driveshaft yoke. Remove and discard the U-joint.
    Use Special Service Tool: 205-086 (T74P-4635-C)  Installer/Remover, C-Frame and Screw.
  1. NOTE: Inspect the bearing cup bores and retaining ring grooves. Remove any rust or other surface irregularities.

    NOTE: Spline stud yoke shaft U-joint shown, others similar.

    Clean and inspect the U-joint bearing cup surfaces.

ASSEMBLY

NOTE: Install the U-joint kits as complete assemblies only. Do not mix components from other U-joint kits.

  1. Lubricate the U-joint bearing cup bores.
    Material: Motorcraft® Premium Long-Life Grease / XG-1-E1 (ESA-M1C75-B)
  1. NOTE: The bearing cup needle bearings need to be in the correct position.

    Using the special tool, install the new U-joint spider and bearing cups into the driveshaft yoke.
    Use Special Service Tool: 205-086 (T74P-4635-C)  Installer/Remover, C-Frame and Screw.
  1. Install the new bearing cup snap rings into the driveshaft yoke grooves.
  1. NOTE: Front driveshaft to spline stud yoke shaft U-joint shown, others similar.

    Using the special tool, install the new bearing cups on the opposite side of the spline stud yoke shaft.
    Use Special Service Tool: 205-086 (T74P-4635-C)  Installer/Remover, C-Frame and Screw.
  1. Install the new bearing cup snap rings into the spline stud yoke shaft grooves.
  1. Rotate the spline stud yoke shaft to make sure the U-joints are free to rotate easily, without binding, before installing the driveshaft.
  1. Install the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).

    Disassembly and Assembly - Driveshaft Center Bearing

    Special Tool(s) / General Equipment Hydraulic Press Bearing Separator Materials Name Specification Motorcraft® Premium Long-Life GreaseXG-1-E1 ESA-M1C75-B  DISASS..

    Rear Drive Axle/Differential

    ..

    Other information:

    Ford Explorer 2020-2022 Service Manual: Disassembly and Assembly of Subassemblies - Piston


    DISASSEMBLY NOTE: If the piston and connecting rod are to be reinstalled, they must be assembled in the same orientation. Mark the piston orientation to the connecting rod reassembly. Remove the piston rings and discard. Remove the piston pin retainers and discard...

    Ford Explorer 2020-2022 Service Manual: Removal and Installation - Quarter Window Flashing Light Emitting Diode (LED) Lamps


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH side shown, RH is similar. Remove the C-pillar trim panel. Refer to: C-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation)...

    Categories

    Gauges

    4 Inch Display

    A - Tachometer.

    B - Information display.

    C - Speedometer.

    D - Fuel gauge.

    E - Engine coolant temperature gauge.

    read more

     
    Copyright © 2022 www.foexplorer.com