Ford Explorer: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Hybrid Electric Vehicle (HEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
-
Remove the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).
-
Remove the fasteners and the high voltage battery cover.
-
Disconnect the electrical connectors.
-
NOTE:
Use a fuse puller standard tool, or pry it out with a flathead screwdriver.
Remove the high current fuse.
Installation
-
To install, reverse the removal procedure.
-
The fasteners must be installed by hand before final tightening.
Tighten the fasteners in sequence shown in 2 stages.
Torque:
Stage 1:
62 lb.in (7 Nm)
Stage 2:
177 lb.in (20 Nm)
-
Install the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, in..
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
Depress the power fold seat control switch retaining clips.
Use the General Equipment: Interior Trim Remover
Depress the power fold seat control switch retaining clips...
Audio System
NOTE:
Refer to the Owner Literature for additional details of the audio system.
AM/ FM Radio
The ACM
can operate when the ignition is on or off. The accessory delay feature
powers the audio system, after the ignition has been turned off, for a
preset time or until a front door is opened...
Categories
Use the key blade to start your vehicle and unlock or lock the driver door from
outside your vehicle. The integrated keyhead transmitter functions as a programmed
ignition key that operates all the locks and starts your vehicle, as well as a remote
control.

read more