Ford Explorer: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Hybrid Electric Vehicle (HEV)

Ford Explorer 2020-2022 Service Manual / Electrical / Battery and Charging System / High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage High Current Fuse - Hybrid Electric Vehicle (HEV)

Removal

  WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

  1.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the high voltage battery.
    Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).
  1. Remove the fasteners and the high voltage battery cover.
  1. Disconnect the electrical connectors.
  1. NOTE: Use a fuse puller standard tool, or pry it out with a flathead screwdriver.

    Remove the high current fuse.

Installation

  1. To install, reverse the removal procedure.
  1. The fasteners must be installed by hand before final tightening.
    Tighten the fasteners in sequence shown in 2 stages.
    Torque:
      Stage 1:  62 lb.in (7 Nm)
      Stage 2:  177 lb.in (20 Nm)
  1. Install the high voltage battery.
    Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).

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    Special Tool(s) / General Equipment Locking Pliers Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, in..

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    Ford Explorer 2020-2022 Service Manual: Specifications


      Capacities Item RDU equipped with 8.1-Inch Ring Gear RDU equipped with 8.8-Inch Ring Gear   Material: Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A) 1...

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    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Plasma Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 0830..

    Categories

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    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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