Ford Explorer: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Junction Box - Hybrid Electric Vehicle (HEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
-
Remove the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).
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Remove the fasteners and the high voltage battery cover.
-
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Disconnect the electrical connectors.
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Release the wire guides and position aside the harness.
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Disconnect the electrical connectors and position aside the harness.
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Remove the bolts.
Torque:
62 lb.in (7 Nm)
-
Remove the bolt and the high voltage battery junction box
Torque:
62 lb.in (7 Nm)
Installation
-
NOTE:
Make sure that the high voltage battery junction box has the seals pressed in place.
-
To install, reverse the removal procedure.
-
The fasteners must be installed by hand before final tightening.
Tighten the fasteners in sequence shown in 2 stages.
Torque:
Stage 1:
62 lb.in (7 Nm)
Stage 2:
177 lb.in (20 Nm)
-
Install the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03 High Voltage Battery, Mounting and Cables, Removal and Installation).
Special Tool(s) /
General Equipment
Ford Diagnostic Equipment
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instr..
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
System Operation
System Diagram - Networked Illumination
Item
Description
1
APIM
2
Light Sensor
3
ACM
4
IPC
5
FDIM
6
DDM
7
PDM
8
BCM
9
RF Door Lock Switch
10
RF Door Window Control Switch
11
LF Door Window Control Switch
12
FCIM
13
RR Door Window Control Switch
..
Special Tool(s) /
General Equipment
Rust Protection Coating Gun
Undercoating Gun
Materials
Name
Specification
ValuGard™ Premium UndercoatingVG101, VG101A
-
ValuGard™ Rust InhibitorVG104, VG104A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle spe..
Categories
WARNING: Do not place your arms on the airbag cover or through the steering
wheel. Failure to follow this instruction could result in personal injury.
WARNING: Keep the areas in front of the airbags free from obstruction.
Do not affix anything to or over the airbag covers. Objects could become projectiles
during airbag deployment or in a sudden stop. Failure to follow this instruction
could result in personal injury or death.
WARNING: Airbags can kill or injure a child in a child restraint. Never
place a rear-facing child restraint in front of an active airbag. If you must use
a forward-facing child restraint in the front seat, move the seat upon which the
child restraint is installed all the way back.

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