Ford Explorer: Exterior Lighting / Removal and Installation - Headlamp Assembly

Ford Explorer 2020-2022 Service Manual / Electrical / Lighting / Exterior Lighting / Removal and Installation - Headlamp Assembly

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).

Remove the 5 headlamp assembly bolts.
Torque: 28 lb.in (3.2 Nm)

Release the tab and position the headlamp assembly forward.

Disconnect the electrical connectors and remove the headlamp assembly.

Installation

To install, reverse the removal procedure.

NOTE: This step is only necessary when installing a new component.
Adjust the headlamp assembly.
Refer to: Headlamp Adjustment (417-01 Exterior Lighting) .

Removal and Installation - Front Fog Lamp

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...

Removal and Installation - Headlamp Control Module (HCM)

Removal NOTE: This step is only necessary if the HCM is being replaced. NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool..

Other information:

Ford Explorer 2020-2022 Service Manual: Removal and Installation - Cowl Panel

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the wiper linkage assembly. Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation). Remove the bolt and position the wire connectors aside...

Ford Explorer 2020-2022 Service Manual: General Procedures - Driveshaft Angle Measurement

Check NOTE: Prior to checking driveline angularity, inspect the U-joints for correct operation. NOTE: An incorrect driveline angle can cause a vibration or shudder. NOTE: Driveline angularity is the angular relationship between the engine crankshaft, the driveshaft and the rear axle pinion...