Ford Explorer: Exterior Lighting / Removal and Installation - Headlamp Assembly

Ford Explorer 2020-2025 Service Manual / Electrical / Lighting / Exterior Lighting / Removal and Installation - Headlamp Assembly

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).

Remove the 5 headlamp assembly bolts.
Torque: 28 lb.in (3.2 Nm)

Release the tab and position the headlamp assembly forward.

Disconnect the electrical connectors and remove the headlamp assembly.

Installation

To install, reverse the removal procedure.

NOTE: This step is only necessary when installing a new component.
Adjust the headlamp assembly.
Refer to: Headlamp Adjustment (417-01 Exterior Lighting) .

Removal and Installation - Front Fog Lamp

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...

Removal and Installation - Headlamp Control Module (HCM)

Removal NOTE: This step is only necessary if the HCM is being replaced. NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool..

Other information:

Ford Explorer 2020-2025 Service Manual: Removal and Installation - Passenger Airbag

Removal WARNING: The following procedure prescribes critical repair steps required for correct supplemental restraint system operation during a crash. Follow all notes and steps carefully. Failure to follow step instructions may result in incorrect operation of the supplemental restraint system and increases the risk of serious personal injury or death in a crash...

Ford Explorer 2020-2025 Service Manual: Description and Operation - Body Closures - Overview

Overview The power liftgate feature allows power opening and closing of the liftgate using any of the following methods: The front power liftgate switch (located on the instrument panel). The rear interior power liftgate switch (located on the bottom of the liftgate trim panel) (close only)...