Ford Explorer: Exterior Lighting / Removal and Installation - Headlamp Assembly

Ford Explorer 2020-2026 Service Manual / Electrical / Lighting / Exterior Lighting / Removal and Installation - Headlamp Assembly

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).

Remove the 5 headlamp assembly bolts.
Torque: 28 lb.in (3.2 Nm)

Release the tab and position the headlamp assembly forward.

Disconnect the electrical connectors and remove the headlamp assembly.

Installation

To install, reverse the removal procedure.

NOTE: This step is only necessary when installing a new component.
Adjust the headlamp assembly.
Refer to: Headlamp Adjustment (417-01 Exterior Lighting) .

Removal and Installation - Front Fog Lamp

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...

Removal and Installation - Headlamp Control Module (HCM)

Removal NOTE: This step is only necessary if the HCM is being replaced. NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool..

Other information:

Ford Explorer 2020-2026 Service Manual: Removal and Installation - Transmission Fluid Pump

Removal Remove the main control valve body. Refer to: Main Control Valve Body (307-01A Automatic Transmission - 10-Speed Automatic Transmission – 10R60, Removal and Installation). Remove the bolts and the transmission fluid pump...

Ford Explorer 2020-2026 Owners Manual: Crash Sensors and Airbag Indicator

WARNING: Modifying or adding equipment to the front end of your vehicle (including hood, bumper system, frame, front end body structure, tow hooks and hood pins) may affect the performance of the airbag system, increasing the risk of injury. Do not modify or add equipment to the front end of your vehicle...