Ford Explorer: Engine Emission Control - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Ford Explorer 2020-2024 Service Manual / Powertrain / Engine / Engine Emission Control - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 2.3L EcoBoost (201kW/273PS), General Procedures).
  1. Remove the EGR valve.
    Refer to: Exhaust Gas Recirculation (EGR) Valve (303-08A Engine Emission Control - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
  1. Remove the EGR back pressure sensor.
    Refer to: Exhaust Gas Recirculation (EGR) Back Pressure Sensor (303-08A Engine Emission Control - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
    1. Remove the fastener.
      Torque: 97 lb.in (11 Nm)
    1. Remove the fastener and mounting bracket.
      Torque: 97 lb.in (11 Nm)
  1. Remove the bolt and the coolant tube.
    Torque: 97 lb.in (11 Nm)
  1. Loosen the clamp and detach the retainer.
    • Remove the fasteners.
      Torque: 97 lb.in (11 Nm)
    • Remove and discard the gasket.
  1. Disconnect the electrical connector and detach the retainer clips.
    1. Remove the fastener.
      Torque: 97 lb.in (11 Nm)
    1. Remove the fastener and EGR mounting bracket.
      Torque: 97 lb.in (11 Nm)
  1. Remove the fastener and position aside the coolant hose.
    Torque: 97 lb.in (11 Nm)
    • Remove the bolt.
      Torque: 97 lb.in (11 Nm)
    • Remove and discard the gasket.

Installation

    • Tighten the bolts.
      Torque: 97 lb.in (11 Nm)
    • Install the new gasket.
    • Tighten the bolts.
      Torque: 97 lb.in (11 Nm)
    • Install the new gasket.
  1. To install, reverse the removal procedure.

    Removal and Installation - Exhaust Gas Recirculation (EGR) Coolant Outlet Temperature Sensor

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