Ford Explorer: Engine Emission Control - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Ford Explorer 2020-2023 Service Manual / Powertrain / Engine / Engine Emission Control - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Exhaust Gas Recirculation (EGR) Cooler

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 2.3L EcoBoost (201kW/273PS), General Procedures).
  1. Remove the EGR valve.
    Refer to: Exhaust Gas Recirculation (EGR) Valve (303-08A Engine Emission Control - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
  1. Remove the EGR back pressure sensor.
    Refer to: Exhaust Gas Recirculation (EGR) Back Pressure Sensor (303-08A Engine Emission Control - 2.3L EcoBoost (201kW/273PS), Removal and Installation).
    1. Remove the fastener.
      Torque: 97 lb.in (11 Nm)
    1. Remove the fastener and mounting bracket.
      Torque: 97 lb.in (11 Nm)
  1. Remove the bolt and the coolant tube.
    Torque: 97 lb.in (11 Nm)
  1. Loosen the clamp and detach the retainer.
    • Remove the fasteners.
      Torque: 97 lb.in (11 Nm)
    • Remove and discard the gasket.
  1. Disconnect the electrical connector and detach the retainer clips.
    1. Remove the fastener.
      Torque: 97 lb.in (11 Nm)
    1. Remove the fastener and EGR mounting bracket.
      Torque: 97 lb.in (11 Nm)
  1. Remove the fastener and position aside the coolant hose.
    Torque: 97 lb.in (11 Nm)
    • Remove the bolt.
      Torque: 97 lb.in (11 Nm)
    • Remove and discard the gasket.

Installation

    • Tighten the bolts.
      Torque: 97 lb.in (11 Nm)
    • Install the new gasket.
    • Tighten the bolts.
      Torque: 97 lb.in (11 Nm)
    • Install the new gasket.
  1. To install, reverse the removal procedure.

    Removal and Installation - Exhaust Gas Recirculation (EGR) Coolant Outlet Temperature Sensor

    Removal NOTE: Removal steps in this procedure may contain installation details. Disconnect the EGR coolant outlet temperature sensor electrical connector...

    Removal and Installation - Exhaust Gas Recirculation (EGR) Outlet Tube

    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the EGR inlet tube. Refer to: Exhaust Gas Recirculation (EGR) Inlet Tube (303-08A Engine Emission..

    Other information:

    Ford Explorer 2020-2023 Service Manual: Specifications


      Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant / XY-75W140-QL WSL-M2C192-A Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11 WSS-M1C267-A1   Capacities Item Liters   Material: Motorcraft® SAE 75W-140 S..

    Ford Explorer 2020-2023 Service Manual: Removal and Installation - Radiator Grille Opening Panel


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove both the headlamps. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation). Remove the Horn assembly. Refer to: Horn (413-06 Horn, Removal and Installation)...

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