Ford Explorer: Front Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Ford Explorer 2020-2022 Service Manual / Chassis / Driveline / Front Drive Axle/Differential / Removal and Installation - Drive Pinion Seal

Special Tool(s) / General Equipment

205-1065
Installer, Pinion Seal
205-199 (T83T-3132-A1)
Installer, Spindle/Axle Shaft
T83-4000-A
TKIT-1983-F
TKIT-1983-FLM
TKIT-1983-FX
Flat Headed Screw Driver

Materials

Name Specification
Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease
XG-11
WSS-M1C267-A1
 

Removal

  1. Remove the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).
  1. Remove and discard the front axle drive pinion stem nut.
  1. Using a general equipment, remove and discard the front drive pinion seal dust cover.
    Use the General Equipment: Flat Headed Screw Driver
  1. Using a general equipment, remove and discard the front drive pinion seal.
    Use the General Equipment: Flat Headed Screw Driver

Installation

  1. NOTE: Make sure that the component is clean, free of foreign material and lubricant.

    Clean and inspect the front drive pinion oil seal matting surface.
  1. Lubricate the new drive pinion seal lip with grease.
    Material: Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing Grease / XG-11 (WSS-M1C267-A1)
  1. NOTE: Installation of the halfshaft oil seal without the correct tools can result in early seal failure.

    NOTE: Do not disassemble the new oil seal.

    Install the new drive pinion seal onto a suitable special tool.
    Use Special Service Tool: 205-1065  Installer, Pinion Seal. , 205-199 (T83T-3132-A1)  Installer, Spindle/Axle Shaft.
  1. NOTICE: Strike only the handle. Directly striking the installer tool will damage the seal.

    Using the special tools, install the new drive pinion seal.
    Use Special Service Tool: 205-1065  Installer, Pinion Seal. , 205-199 (T83T-3132-A1)  Installer, Spindle/Axle Shaft.
  1. Install the new drive pinion seal dust cover.
  1. NOTE: This step require the aid of another technician.

    Install the new front axle drive pinion stem nut.
    Torque: 266 lb.ft (360 Nm)
  1. Install the front driveshaft.
    Refer to: Front Driveshaft (205-01 Driveshaft, Removal and Installation).

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    Categories

    Driver and Passenger Airbags

    WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.

    WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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