Ford Explorer: Front End Body Panels / Removal and Installation - Cowl Panel

Ford Explorer 2020-2026 Service Manual / Body and Paint / Body and Paint / Front End Body Panels / Removal and Installation - Cowl Panel

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the wiper linkage assembly.
Refer to: Wiper Linkage Assembly (501-16 Wipers and Washers, Removal and Installation).

Remove the bolt and position the wire connectors aside.
Torque: 106 lb.in (12 Nm)

Remove the bolts and position the brake reservoir aside.
Torque: 25 lb.in (2.8 Nm)

Remove the nuts, bolts and the braces.
Torque: 22 lb.ft (30 Nm)

- Remove the bolts.
  Torque: 44 lb.in (5 Nm)
- Remove the pin-type retainers and the cowl panel.

Installation

To install, reverse the removal procedure.

Removal and Installation - Active Grille Shutter Actuator

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the Radiator grille opening panel. Refer to: Radiator Grille Opening Panel (501-02 Front End Bod..

Removal and Installation - Cowl Panel Grille

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the wiper pivot arms. Refer to: Windshield Wiper Pivot Arm (501-16 Wipers and Washers, Removal a..

Other information:

Ford Explorer 2020-2026 Service Manual: Diagnosis and Testing - External Controls

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action GSM P0562:0..

Ford Explorer 2020-2026 Service Manual: General Procedures - Finish Panel Repair

Repair NOTE: Mouldings located on the front and rear window frames may experience minor scratches from vehicle shipment or car wash racks. The imperfections may be repaired instead of replacing components by following the steps below. NOTE: Scratches deep enough to cause a thumb nail to catch cannot be repaired and the component must be replaced...