Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

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NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    General Procedures - Piston Ring End Gap

    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

    General Procedures - Powertrain/Drivetrain Mount Neutralizing

    Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. Refer to: Jacking and Lifting - Overview (100-02 Jac..

    Other information:

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - High Mounted Stoplamp


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the rear spoiler. Refer to: Rear Spoiler (501-08 Exterior Trim and Ornamentation, Removal and Installation). Remove the high mounted stop lamp...

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Grille Mounted Flashing Light Emitting Diode (LED) Lamps


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: LH lamps shown, RH lamps similar. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). Cut the tie strap, disconnect the electrical connector, remove the nuts and the flashing light emitting diode (LED) lamp...

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    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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