Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

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NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    General Procedures - Piston Ring End Gap

    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

    General Procedures - Powertrain/Drivetrain Mount Neutralizing

    Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. Refer to: Jacking and Lifting - Overview (100-02 Jac..

    Other information:

    Ford Explorer 2020-2025 Service Manual: Diagnosis and Testing - Wheels and Tires


    Preliminary Inspection Verify the customer concern by carrying out a road test on a smooth road. If any vibrations are apparent, Refer to the Symptom Chart: NVH. To maximize tire performance, inspect for signs of incorrect inflation and uneven wear, which may indicate a need for balancing, rotation or front suspension alignment...

    Ford Explorer 2020-2025 Service Manual: General Procedures - Cruise Control Radar Alignment


    Activation Vertical Alignment NOTE: In order to align the CCM, the front bumper cover must be removed to access the sensor and the vehicle must be in a wheel alignment bay station so that the vehicle is level. NOTE: Damage to the CCM bracket may affect correct alignment...

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    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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