Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2024 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

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NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    General Procedures - Piston Ring End Gap

    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

    General Procedures - Powertrain/Drivetrain Mount Neutralizing

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    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Accessory Drive Belt Idler Pulley


    Removal NOTICE: Under no circumstances should the accessory drive belt, tensioner or pulleys be lubricated as potential damage to the belt material and tensioner damping mechanism will occur. Do not apply any fluids or belt dressing to the accessory drive belt or pulleys...

    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Steering Column


    Special Tool(s) / General Equipment Flat Headed Screw Driver Removal NOTICE: To prevent damage to the clockspring, make sure the front wheels are in the straight-ahead position. NOTICE: Precise tolerances are required when manufacturing a steering column...

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    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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