Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

Check

NOTE: Refer to the appropriate Section 303-01 for the specifications.

NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
- Measure the cylinder bore in 2 directions.
- Select a piston size based on the cylinder bore.

NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.

General Procedures - Piston Ring End Gap

Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

General Procedures - Powertrain/Drivetrain Mount Neutralizing

Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. Refer to: Jacking and Lifting - Overview (100-02 Jac..

Other information:

Ford Explorer 2020-2025 Owners Manual: Roof Racks and Load Carriers (If Equipped)

WARNING: When loading the roof racks, we recommend you evenly distribute the load, as well as maintain a low center of gravity. Loaded vehicles, with higher centers of gravity, may handle differently than unloaded vehicles. Take extra precautions, such as slower speeds and increased stopping distance, when driving a heavily loaded vehicle...

Ford Explorer 2020-2025 Service Manual: Removal and Installation - Crankcase Vent Oil Separator

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the intake manifold. Refer to: Intake Manifold (303-01A) . Disconnect the quick release coupling and remove the hose. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 2...