Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

Check

NOTE: Refer to the appropriate Section 303-01 for the specifications.

NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
- Measure the cylinder bore in 2 directions.
- Select a piston size based on the cylinder bore.

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NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.

General Procedures - Piston Ring End Gap

Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

General Procedures - Powertrain/Drivetrain Mount Neutralizing

Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. Refer to: Jacking and Lifting - Overview (100-02 Jac..

Other information:

Ford Explorer 2020-2025 Owners Manual: Reporting Safety Defects (U.S. Only)

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a reca..

Ford Explorer 2020-2025 Service Manual: Removal and Installation - Front Driveshaft Slip Yoke Boot

Special Tool(s) / General Equipment Crimping Tool Removal Remove the transfer case. Remove and discard the boot clamp. Remove and discard the front driveshaft boot. Installation NOTE: Make sure that the mating faces are clean and free of foreign material...