Ford Explorer: Engine System - General Information / General Procedures - Cylinder Block Distortion

Ford Explorer 2020-2025 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Cylinder Block Distortion

Special Tool(s) / General Equipment

Feeler Gauge

Check

NOTE: Refer to the appropriate Section 303-01 for the specification.

NOTE: Use a Straightedge that is calibrated by the manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of length, such as Snap-On® GA438A or equivalent. For example, if the Straightedge is 61 cm (24 in) long, the machined edge must be flat within 0.010 mm (0.0004 in) from end to end.
Use a Straightedge and a Feeler Gauge Set to inspect the cylinder block for flatness.
Use the General Equipment: Feeler Gauge

General Procedures - Cylinder Block Core Plug Replacement

Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer Materials Name Specification Motorcraft® Threadlock and SealerTA-25-B - Repair All core plu..

General Procedures - Cylinder Bore Taper

Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the cylinder bore at the top, middle and bottom of piston ring travel in 2 directions as indicated...

Other information:

Ford Explorer 2020-2025 Service Manual: Removal and Installation - Stoplamp Switch

Removal NOTE: Removal steps in this procedure may contain installation details. Release the push pin and remove the drivers side insulation panel. Remove the bolts. Torque: 28 lb.in (3.2 Nm) Remove the nut. Torque: 22 lb...

Ford Explorer 2020-2025 Service Manual: General Procedures - Finish Panel Repair

Repair NOTE: Mouldings located on the front and rear window frames may experience minor scratches from vehicle shipment or car wash racks. The imperfections may be repaired instead of replacing components by following the steps below. NOTE: Scratches deep enough to cause a thumb nail to catch cannot be repaired and the component must be replaced...