Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe
Removal
NOTE: Removal steps in this procedure may contain installation details.
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Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the rear exhaust isolator nuts.
Torque: 26 lb.ft (35 Nm)
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Loosen the exhaust clamp.
Torque: 41 lb.ft (55 Nm)
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Detach the exhaust isolators.
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Slide the muffler and tailpipe rearward out of the isolators and remove the muffler and tailpipe.
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Detach the exhaust isolators.
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Installation
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To install, reverse the removal procedure.
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Clean all exhaust connections before reassembly.
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Check the exhaust system for leaks.
Removal and Installation - Downstream Catalytic Converter
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...
Other information:
Ford Explorer 2020-2025 Service Manual: Installation - Transfer Case
Materials Name Specification Motorcraft® High Temperature 4x4 Front Axle and Wheel Bearing GreaseXG-11 WSS-M1C267-A1 NOTICE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components...
Ford Explorer 2020-2025 Service Manual: Removal and Installation - Evaporative Emission Canister Purge Valve
Materials Name Specification Motorcraft® Silicone Brake Caliper Grease and Dielectric CompoundXG-3-A ESE-M1C171-A Removal WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component...
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Driver and Passenger Airbags
WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.
WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
