Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe
Removal
NOTE: Removal steps in this procedure may contain installation details.
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Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the rear exhaust isolator nuts.
Torque: 26 lb.ft (35 Nm)
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Loosen the exhaust clamp.
Torque: 41 lb.ft (55 Nm)
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Detach the exhaust isolators.
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Slide the muffler and tailpipe rearward out of the isolators and remove the muffler and tailpipe.
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Detach the exhaust isolators.
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Installation
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To install, reverse the removal procedure.
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Clean all exhaust connections before reassembly.
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Check the exhaust system for leaks.
Removal and Installation - Downstream Catalytic Converter
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...
Other information:
Ford Explorer 2020-2026 Owners Manual: Crash Sensors and Airbag Indicator
WARNING: Modifying or adding equipment to the front end of your vehicle (including hood, bumper system, frame, front end body structure, tow hooks and hood pins) may affect the performance of the airbag system, increasing the risk of injury. Do not modify or add equipment to the front end of your vehicle...
Ford Explorer 2020-2026 Service Manual: General Procedures - Lead Terminal Repair
Materials Name Specification Motorcraft® Ultra-Clear Spray Glass CleanerZC-23 ESR-M14P5-A Repair Bring the vehicle up to at least the specified room temperature or above. NOTE: The new terminal covers the original terminal location, but it must be placed so the terminal conductive areas will be placed on a good conductive base...
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Driver and Passenger Airbags
WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.
WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.
WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.
