Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe

Ford Explorer 2020-2025 Service Manual / Powertrain / Exhaust System / Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Muffler and Tailpipe

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the rear exhaust isolator nuts.
    Torque: 26 lb.ft (35 Nm)
  1. Loosen the exhaust clamp.
    Torque: 41 lb.ft (55 Nm)
    • Detach the exhaust isolators.
    • Slide the muffler and tailpipe rearward out of the isolators and remove the muffler and tailpipe.

Installation

  1. To install, reverse the removal procedure.
  1. Clean all exhaust connections before reassembly.
  1. Check the exhaust system for leaks.

    Removal and Installation - Downstream Catalytic Converter

    Removal NOTE: Removal steps in this procedure may contain installation details. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...

    Fuel System - General Information

    ..

    Other information:

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Trailer Module (TRM)


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: This step is only necessary if the TRM is being replaced. Using a diagnostic scan tool, begin the PMI process for the TRM following the on-screen instructions...

    Ford Explorer 2020-2025 Service Manual: Removal and Installation - Image Processing Module A (IPMA)


    Removal Release the clips and remove the IPMA cover. Disconnect the electrical connector. Release the tabs and remove the IPMA. Installation Install the IPMA Install the lower tabs...

    Categories

    Driver and Passenger Airbags

    WARNING: Do not place your arms on the airbag cover or through the steering wheel. Failure to follow this instruction could result in personal injury.

    WARNING: Keep the areas in front of the airbags free from obstruction. Do not affix anything to or over the airbag covers. Objects could become projectiles during airbag deployment or in a sudden stop. Failure to follow this instruction could result in personal injury or death.

    WARNING: Airbags can kill or injure a child in a child restraint. Never place a rear-facing child restraint in front of an active airbag. If you must use a forward-facing child restraint in the front seat, move the seat upon which the child restraint is installed all the way back.

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