Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Downstream Catalytic Converter

Ford Explorer 2020-2026 Service Manual / Powertrain / Exhaust System / Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Downstream Catalytic Converter

Removal

NOTE: Removal steps in this procedure may contain installation details.

Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting (100-02 Jacking and Lifting - 2.3L EcoBoost (201kW/273PS)) .

Remove and discard the nuts.
Torque: 30 lb.ft (40 Nm)

Loosen the exhaust clamp.
Torque: 41 lb.ft (55 Nm)

Remove the isolator hanger bracket bolts and the muffler inlet pipe.
Torque: 177 lb.in (20 Nm)

1. Remove and discard the gasket.
1. Clean and inspect the gasket surface.

Installation

NOTE: Make sure that a new gasket and the nuts are installed.
To install, reverse removal procedure.

Clean all exhaust connections before reassembly.

Check the exhaust system for leaks.

Removal and Installation - Catalytic Converter

Removal WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system...

Removal and Installation - Muffler and Tailpipe

Removal NOTE: Removal steps in this procedure may contain installation details. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...

Other information:

Ford Explorer 2020-2026 Service Manual: Diagnosis and Testing - Passive Anti-Theft System (PATS)

Diagnostic Trouble Code (DTC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Diagnostic Trouble Code Chart Module DTC Description Action BCM B10D5:1..

Ford Explorer 2020-2026 Owners Manual: Drive Modes

Deep Snow/Sand (If Equipped) For deep snow or soft dry sand. Eco For efficient and responsible driving. This mode helps deliver maximum fuel efficiency and increases driving range. Normal For everyday driving. This mode is a perfect balance of excitement, comfort and convenience...