Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Downstream Catalytic Converter

Ford Explorer 2020-2024 Service Manual / Powertrain / Exhaust System / Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Downstream Catalytic Converter

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting (100-02 Jacking and Lifting - 2.3L EcoBoost (201kW/273PS)) .
  1. Remove and discard the nuts.
    Torque: 30 lb.ft (40 Nm)
  1. Loosen the exhaust clamp.
    Torque: 41 lb.ft (55 Nm)
  1. Remove the isolator hanger bracket bolts and the muffler inlet pipe.
    Torque: 177 lb.in (20 Nm)
    1. Remove and discard the gasket.
    1. Clean and inspect the gasket surface.

Installation

  1. NOTE: Make sure that a new gasket and the nuts are installed.

    To install, reverse removal procedure.
  1. Clean all exhaust connections before reassembly.
  1. Check the exhaust system for leaks.

    Removal and Installation - Catalytic Converter

    Removal   WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system...

    Removal and Installation - Muffler and Tailpipe

    Removal NOTE: Removal steps in this procedure may contain installation details. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...

    Other information:

    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Catalytic Converter


    Removal   WARNING: When the engine and exhaust system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing the exhaust system. NOTE: Removal steps in this procedure may contain installation details...

    Ford Explorer 2020-2024 Service Manual: General Procedures - Transfer Case Clutch Learn


    Activation Update the AWD (all-wheel drive) module to the latest calibration available. Module reprogramming will erase stored transfer case clutch kiss point values and initiate rapid kiss point learn procedure. If no later calibration is available then proceed with process below: 1...

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