Ford Explorer: Exhaust System - 2.3L EcoBoost (201kW/273PS) / Removal and Installation - Downstream Catalytic Converter

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
   

1. With the vehicle in NEUTRAL, position it on a hoist.
   Refer to: Jacking and Lifting (100-02 Jacking and Lifting - 2.3L EcoBoost (201kW/273PS)) .
   

1. Remove and discard the nuts.
   Torque: 30 lb.ft (40 Nm)

1. Loosen the exhaust clamp.
   Torque: 41 lb.ft (55 Nm)

1. Remove the isolator hanger bracket bolts and the muffler inlet pipe.
   Torque: 177 lb.in (20 Nm)

1. 1. Remove and discard the gasket.
      
   2. Clean and inspect the gasket surface.
      

Installation

1. NOTE: Make sure that a new gasket and the nuts are installed.

   To install, reverse removal procedure.
   

1. Clean all exhaust connections before reassembly.
   

1. Check the exhaust system for leaks.