Ford Explorer: Engine System - General Information / General Procedures - Piston Selection

Ford Explorer 2020-2024 Service Manual / Powertrain / Engine / Engine System - General Information / General Procedures - Piston Selection

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NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    General Procedures - Piston Ring End Gap

    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid..

    General Procedures - Powertrain/Drivetrain Mount Neutralizing

    Adjustment NOTE: Refer to the appropriate section and procedure for special instructions on loosening and tightening mount fasteners. Refer to: Jacking and Lifting - Overview (100-02 Jac..

    Other information:

    Ford Explorer 2020-2024 Service Manual: General Procedures - Inspection and Repair after a Supplemental Restraint System (SRS) Deployment


    Inspection NOTE: Deployable devices such as airbags, pretensioners and inflatable belt inflators, may deploy alone or in various combinations depending on the impact event. NOTE: Always refer to the appropriate workshop manual procedures prior to carrying out vehicle repairs affecting the SRS and seatbelt system...

    Ford Explorer 2020-2024 Service Manual: Removal and Installation - Wireless Accessory Charging Module (WACM)


    Removal NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool prior to removing the module. This information must be downloaded into the new module after installation. Using a diagnostic scan tool, begin the PMI process for the WACM following the on-screen instructions...

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    Integrated Keyhead Transmitter (If Equipped)

    Use the key blade to start your vehicle and unlock or lock the driver door from outside your vehicle. The integrated keyhead transmitter functions as a programmed ignition key that operates all the locks and starts your vehicle, as well as a remote control.

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